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The dimension library

Pallet sizes, drawn to scale and argued about properly.

Every footprint in commercial use in North America, with real load ratings, real deck layouts and the trailer arithmetic that decides whether a size is affordable. Twenty-two of them, and a strong opinion about which one you should probably use.
Warehouse aisle lined on both sides with tall stacks of used wood pallets on a polished concrete floor, roof lights overhead
Inside the buildingThe sort aisle at half past seven. Graded stock on the left, waiting to be worked on the right.

Need a size we have not listed?

Put the dimensions in the message field. If it exists, we can usually find it; if it does not, we can build it.

  • Written quotes, usually inside one business day
  • Loads from 100 pallets to full 53' trailers
  • We buy as readily as we sell — tell us which way it flows

We reply by email, so this needs to be a working address.

US or Canadian 10-digit number. Formats itself as you type.

Two-letter code or full name.

US ZIP (43217) or Canadian postal code (K1A 0B1).

Whole units, digits only.

No phone number required from us — we quote by email so you have the numbers in writing.

Warehouse interior with pallets sorted by type — natural wood, blue pooled units, black plastic and EPAL stamped stacks

Segregation

Sorted by type, not by convenience. Pooled units go back to the pool; plastic runs a separate stream entirely.

That said, the constraint is often real. Product that does not tessellate onto a 40-inch width, racking inherited from an acquisition, drums that need a square, a customer’s automated system that will only accept one thing — these are the situations where the size question actually matters, and where getting it wrong is expensive for a decade.

This page holds everything we know about the trade-offs. The interactive explorer below draws each footprint from its real dimensions and calculates how many fit in the equipment you actually use. Below that, the full comparison table, the international standards, and the questions we get asked most.

If you are considering a non-standard footprint, read the custom sizing guide first. It is the most expensive decision on this page.

Interactive

Pick a footprint. Watch it draw itself.

Every drawing is generated from the actual dimensions, deck board count and stringer count — not a stock image. Change the equipment to see the loading maths update.
Filter

North American

48" × 40"

1219 × 1016 mm · 5.5″ tall · 45 lb

Roughly a third of every new pallet built in North America. Fits two-across in a 53-foot trailer with room to breathe.

Static load
6,000 lb
Dynamic load
3,000 lb
Racked load
2,100 lb
Top deck boards
7
Stringers
3
Bottom boards
3

Typically carries grocery, cpg, beverage, general freight.

How many fit

60 pallets — 30 on the floor, 2 high, loaded turned.

Floor count only. Real loads depend on product overhang, load height and whether the receiver will take a stacked pallet.

The full table

All twenty-two footprints.

Sorted by family. Load ratings are indicative for a sound recycled unit with a uniformly distributed load.
Sizes with a link have a dedicated page. Everything else we can source or build.
SizeMillimetresFamilyStaticDynamicRackedWeightTypical use
[48" × 40"](/pallet-sizes/48x40-gma)1219 × 1016North American6,000 lb3,000 lb2,100 lb45 lbGrocery, CPG, beverage, general freight
[42" × 42"](/pallet-sizes/42x42)1067 × 1067North American6,000 lb3,000 lb2,000 lb48 lbTelecom, paint, 55-gallon drums
[48" × 48"](/pallet-sizes/48x48)1219 × 1219North American7,000 lb3,500 lb2,400 lb56 lbFour-drum loads, chemicals, wide industrial parts
[36" × 36"](/pallet-sizes/36x36)914 × 914Retail & display4,500 lb2,200 lb1,500 lb34 lbBeverage, club store displays, floor-ready retail
[1200 × 800 mm](/pallet-sizes/euro-1200x800)1200 × 800International8,800 lb3,300 lb2,200 lb55 lbEuropean export, automotive, pharmaceutical
[48" × 45"](/pallet-sizes/48x45-automotive)1219 × 1143Industry-specific6,500 lb3,200 lb2,200 lb50 lbTier-1 and Tier-2 automotive suppliers
48" × 42"1219 × 1067Industry-specific6,000 lb3,000 lb2,100 lb47 lbChemicals, paint, converted paper
40" × 48"1016 × 1219North American6,000 lb3,000 lb2,000 lb45 lbRacking systems built for 40-inch stringer runs
48" × 36"1219 × 914Industry-specific5,500 lb2,800 lb1,900 lb42 lbBeverage, shingles, dense building product
40" × 40"1016 × 1016North American5,200 lb2,600 lb1,800 lb40 lbDairy, cheese, mixed food distribution
44" × 44"1118 × 1118Industry-specific6,500 lb3,200 lb2,200 lb50 lbDrums, chemicals, petroleum products
36" × 48"914 × 1219Retail & display5,500 lb2,800 lb1,900 lb42 lbRetail display, seasonal goods
45" × 45"1143 × 1143Industry-specific6,000 lb3,000 lb2,000 lb48 lbAutomotive, appliance
24" × 40"610 × 1016Retail & display3,000 lb1,500 lb1,000 lb24 lbIn-store displays, small-format retail
20" × 48"508 × 1219Retail & display2,400 lb1,200 lb800 lb20 lbAisle displays, promotional builds
1200 × 1000 mm1200 × 1000International8,800 lb3,300 lb2,200 lb62 lbEuropean chemical and industrial export
1140 × 1140 mm1140 × 1140International8,800 lb4,400 lb2,200 lb66 lbAustralia and New Zealand export lanes
1100 × 1100 mm1100 × 1100International8,800 lb3,300 lb2,200 lb58 lbJapan, Korea and much of Southeast Asia
35" × 45.5"889 × 1156Industry-specific5,000 lb2,500 lb1,700 lb40 lbDefence contractors, air freight prep
48" × 20"1219 × 508Retail & display2,400 lb1,200 lb800 lb22 lbNarrow product, tubing, extrusions
60" × 48"1524 × 1219Industry-specific9,000 lb4,500 lb3,000 lb78 lbMachinery, glass, oversized crates
32" × 30"813 × 762Retail & display3,200 lb1,600 lb1,100 lb26 lbBakery, produce, small-format distribution

International standards

ISO recognises six. The world uses about forty.

ISO 6780 recognises six pallet footprints, which is a polite fiction. In practice each major economy standardised around whatever fitted its trucks and rail wagons in the 1960s, and those decisions have proved almost impossible to unwind.

The practical consequence for exporters: your pallet almost certainly does not fit the destination’s racking. Most international shipments therefore either transfer product at the port, or use a one-way pallet sized for the destination rather than the origin.

RegionStandardMillimetresInches
North AmericaGMA 48 × 401219 × 101648.0 × 40.0
EuropeEPAL EUR 11200 × 80047.24 × 31.50
Europe (industrial)EUR 2 / ISO1200 × 100047.24 × 39.37
AsiaT11 / Asian1100 × 110043.30 × 43.30
AustraliaAustralian standard1165 × 116545.87 × 45.87
ISO 6780Also recognised1067 × 106742.00 × 42.00

Questions

Sizing, answered.

What is the standard pallet size?

In North America, 48 inches by 40 inches — the GMA footprint, 1219 × 1016 mm. It accounts for roughly a third of pallets in circulation, and considerably more of the used market. In Europe the equivalent is the 1200 × 800 mm Euro pallet.

Which number is the length?

Convention puts the stringer dimension first. A 48 × 40 pallet has 48-inch stringers running under a 40-inch-wide deck. This matters structurally: the stringers are the load-bearing members, so racking a pallet the wrong way round can halve its effective capacity. More in load capacity explained.

How tall is a standard pallet?

5½ inches for a GMA stringer pallet, 144 mm (about 5⅔ inches) for a Euro block pallet. Overall loaded height is usually the constraint that matters — most warehouses plan around 48 to 60 inches of product on top.

How many pallets fit on a 53-foot trailer?

Twenty-six 48 × 40 pallets on the floor, or about 330 stacked two high in stacks of 15. Weight rarely limits a load of empty pallets; cube always does. The explorer above computes this for any footprint.

Can I mix pallet sizes in one operation?

You can, and many operations do, but every mixed footprint adds a sorting step, a racking exception and a purchasing line. Our honest advice is to consolidate to one primary size and treat anything else as a deliberate exception with a named reason.

Is a bigger pallet always better value?

No. Bigger pallets cost more, weigh more, and frequently waste trailer cube because they tessellate badly. The right footprint is the smallest one your product genuinely fits on without overhang.

A note on overhang

Product overhanging the pallet edge loses a disproportionate amount of compression strength — commonly cited figures put a one-inch overhang at around a 30% loss in stack strength for corrugated cases. If your cases hang over, the pallet is the wrong size, and no amount of stretch wrap fixes it.

A note on underhang

The opposite problem is just as expensive. A load that sits two inches inside the deck on every side is paying to ship air, and in a rack it concentrates weight toward the middle of the deck where a pallet is weakest.

Keep reading