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Standards · 7 min · 12 March 2024

Species matters more than you think: oak, poplar and SPF

Two pallets with identical dimensions and identical board counts can differ by forty per cent in what they will carry, purely because of what tree they came from.

Written by the RePallet USA yard team

Warehouse aisle lined on both sides with tall stacks of used wood pallets on a polished concrete floor, roof lights overhead
Inside the buildingThe sort aisle at half past seven. Graded stock on the left, waiting to be worked on the right.

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Warehouse interior with pallets sorted by type — natural wood, blue pooled units, black plastic and EPAL stamped stacks

Segregation

Sorted by type, not by convenience. Pooled units go back to the pool; plastic runs a separate stream entirely.

Nobody orders a pallet by species. You order a footprint and a grade, and whatever arrives is whatever the mill or the sort deck had.

That is mostly fine, and occasionally it is the reason a load fails. Species is the variable behind more unexplained pallet performance differences than any other, and it is almost never on the specification.

The three groups you will actually encounter

Mixed northern hardwood. Oak, maple, ash, gum, poplar and whatever else the mill was cutting. This is the bulk of the North American recycled pallet population. Dense, strong, heavy, excellent nail holding.

SPF — spruce, pine and fir. The softwood group, dominant in new pallet production because it is cheaper and lighter. Adequate strength for most static loads, noticeably worse nail retention.

Poplar and other low-density hardwoods. Technically hardwood, in practice closer to softwood in density. Common in recycled stock, usually as deck boards rather than stringers.

GroupDensityNail holding48×40 weightTypical role
Oak, maple, ashHighExcellent50–60 lbStringers and deck in premium builds
Mixed hardwoodMedium-highVery good45–55 lbThe bulk of recycled stock
Poplar, gumMediumGood42–50 lbDeck boards, lighter builds
SPFLowFair35–42 lbNew economy pallets, one-way freight

Nail holding is the property that matters most

Strength gets the attention, but the thing that determines how long a pallet lasts is whether the fasteners stay tight.

A pallet fails progressively. Nails loosen slightly, the unit racks out of square, out-of-square puts uneven load on the members, members crack. Almost every pallet that reaches end of life did so through that sequence rather than through a single overload event.

Dense hardwood grips a helically-threaded nail hard and keeps gripping through many cycles. Softwood does not, particularly if it was fastened green and has since dried, which loosens every fastener in the unit simultaneously.

Why weight is the trade-off you cannot escape

Density is what gives you strength and nail holding, and density is what makes the pallet heavy. There is no species that is light and strong; the property that delivers one delivers the other.

So the species choice is really a freight decision. On a long lane where you pay by weight, an SPF pallet at 38 lb against a hardwood at 55 lb saves real money — about 5,600 lb on a 330-unit trailer.

On an internal fleet where the pallet cycles forty times a year, weight is irrelevant and nail holding is everything. Different applications, opposite answers.

What we can and cannot do about it

We sort recycled stock by grade, not by species, and we say so plainly. A Grade A recycled 48×40 from our yard will typically contain three or four different species across its members. That is inherent to recycled material and we will not pretend otherwise.

Where a specification genuinely requires a single species group — some automated systems and some engineered applications do — we say we cannot supply it from recycled stock and quote a new build instead.

What we can do is tell you what is in a load, because the graders can identify what they are handling. If species matters to you, ask, and we will describe the mix honestly rather than guess.

Published 12 March 2024 in Standards. Written by the RePallet USA yard team in Columbus, Ohio. We correct posts when they turn out to be wrong and note the change rather than quietly editing.

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